DCGT Inserts Manufacturer in China
Engineered with a positive rake angle and sharp cutting edges, JINOO’s DCGT Inserts are committed to superior finishing performance in machining various materials such as stainless steel and non-ferrous metals. They can greatly decrease cutting forces and heat accumulation to avoid excessive tool wear, further extending the tool life. Moreover, the polished rake faces are capable of protecting carbide turning inserts from building up edges. Hence, a smoother chip flow will be attainable with finer surface quality, which means the minimal surface roughness can be limited within Ra 0.4 µm. Besides, their rapid cutting speed can be remarkably improved while machining diverse materials. Designed with advanced geometry, JINOO’s DCGT Inserts can decrease spindle load to optimize cutting configurations and enhance dimensional accuracy. As a result, the tool’s longevity can be ensured with a tight tolerance, enabling its wide use in versatile application scenarios.
DCGT Inserts By JINOO
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JINOO DCGT Inserts: DCGT Positive-Rake Inserts for Superior Surface Finish
JINOO’s DCGT Inserts have a lot of exceptional features to optimize finishing operations, ensuring the longer tool life with finer surface qualities at the same time.
JINOO’s DCGT Inserts boast the positive rake angle, which has a range between 7° and 15°. The lightweight geometry design effectively decreases cutting forces and prevents inserts from deformation. The edge radius of ultra-sharp cutting edges is typically from 0.02 to 0.05 mm to boost smoother chip evacuation with higher wear-resistance.
JINOO’s DCGT Inserts have mirror-polished rake faces, which have the minimal surface roughness of Ra 0.2 µm. Due to the distinctive rake face, they are able to deliver finer surfaces and protect inserts from building up edges, especially when machining aluminum.
JINOO’s DCGT Inserts are manufactured from high-purity carbide, which means the smaller grain sizes of below 0.8 µm. As a result, their cutting edges can maintain unmatched sharpness. The robust carbide structure can also significantly extend the tool service life of our inserts with improved integrity and accuracy.
JINOO’s DCGT Inserts are equipped with advanced coatings such as TiN, TiCN, and DLC, which enable their exceptional capabilities in resisting oxidation and heat generation even under high-speed machining. Besides, they can greatly prolong the service life of our inserts by nearly 40%.
Our DCGT Inserts are able to deliver consistent surface quality with a tight tolerance strictly controlled within ±0.005 mm. Because of their unmatched precision, JINOO’s DCGT Inserts are widely applied to the aerospace industry to machine precision components with enhanced surface integrity.
Engineered with the unique chipbreaker which has a “G” shape, JINOO’s DCGT Inserts can optimize feed rates to deliver smoother chip flows. They are able to ensure the integrity of surfaces and prevent tool vibration, enabling the stability even under high-speed finishing.
Positive Rake Angle Design
In finishing operations, JINOO’s DCGT Inserts are equipped with a positive rake angle design to optimize their finishing performance. The rake angle commonly has a range from 7° to 15°, significantly boosting the chip evacuation with 30% decreased cutting forces. Besides, the unique rake angle design can also avoid excessive tool wear and enhance dimensional accuracy when feed rates are very low.
Polished Rake Face
JINOO’s DCGT Inserts boast the polished rake face, which has a minimal surface roughness. By utilizing the mirror-polished rake face, the risk of edge chipping can be effectively prevented. Notably, the precise cutting-edge radius is always strictly limited from 0.02 to 0.05 mm, keeping a balance between surface quality and edge sharpness.
Unique Chipbreaker Design
The chipbreaker of JINOO’s DCGT Inserts has a unique shape of “G”, which means a superior geometry design. The groove depth is optimized with a range between 0.15 and 0.25 mm, boosting the smooth chip evacuation. Due to the advanced chipbreaker, edge chipping and chip clogging can all be avoided to ensure consistent machining. Featuring durable raw material, stable finishing cycles on diverse materials with high precision are available.
Product Development
JINOO’s R&D department is committed to innovating the products whether the initial design or the quality control. We are dedicated to deliver high-standard CNC tools for our clients to meet their demanding requirements of dimensional accuracy and high efficiency in modern machining.
Quality Testing
JINOO will utilize “Zoller” and “PG1000” in Germany and “Parlec” in the United States to test our CNC tools, ensuring the high standard and unmatched quality of our tools.To figure out the tool life expectancy, we choose to use “Haas” in the United States to inform us with the product life.
Application Scenarios of JINOO’s DCGT Inserts
JINOO’s DCGT Inserts are widely applied to versatile materials because of their exceptional performance in finishing operations with high precision and efficiency.
JINOO’s DCGT Inserts are extensively used for machining aluminum parts like housings and covers. They can deliver precision edges without burrs, even under extremely high speeds, enabling their important role in the aerospace and automotive industries.
JINOO also plays a crucial role in stainless steel finishing because of their ultra-sharp cutting edges and positive rake angle design. JINOO’s DCGT Inserts can avoid built-up edges and keep precise dimensional accuracy with minimal surface roughness.
In manufacturing automotive components, JINOO’s DCGT Inserts are extensively used to machine pistons and connectors with high precision. The tight tolerance can be strictly controlled under 0.005 mm even in high-volume machining.
Testimonials
“We have been using JINOO’s DCGT Inserts for a long time, and we are really satisfied with their finishing performance. In high-speed machining, they can effectively prevent the buildup of edge and tool vibration. Most importantly, they are precise in dimensional accuracy with a tight tolerance under 0.005 mm.”
Carlos MendesTooling Manager
Yes. JINOO can provide customized services of DCGT Inserts based on the tool configurations and the geometry design. You can contact our engineering team for more details.
For standard DCGT Inserts in stock, the delivery time is within 3-5 business days. However, for the customized DCGT Inserts, the delivery time will be estimated after payment confirmation to ensure the timely arrival of your DCGT Inserts.
We commonly accept most of the payment methods such as bank transfers and credit card payments to pay for our DCGT Inserts. However, you can contact our sales team if you want to use other payment methods.
JINOO’s DCGT Inserts are best suited for machining stainless steel and non-ferrous metals. Featuring the positive rake angle and polished rake face, they can deliver finer surfaces under high-speed machining.
Yes. JINOO’s DCGT Inserts are equipped with advanced coatings such as DLC and TiN, which are able to deliver smooth finishing under the dry environment. They are especially ideal for machining non-ferrous metals with longer tool life.
Featuring the appropriate cutting configurations, JINOO’s DCGT Inserts can achieve a tight tolerance under 0.005 mm. Due to their sharp cutting edges and mirror-polished rake faces, the surface roughness of Ra 0.2 µm is available.
