DCGX Inserts Manufacturer in China
JINOO’s DCGX Inserts are high-precision turning tools for high-performance finishing. They are well-suited for handling a wide range of materials from aluminium to stainless steel. Their ultra-positive rake angles can decrease cutting forces and boost smoother chip flow. Moreover, the polished rake face can effectively prevent inserts from building up on the edges. Hence, they are able to deliver finer surfaces with the surface roughness of below Ra 0.2 µm. Additionally, our inserts are manufactured from high-grade carbide to improve durability and wear resistance. Besides, they are equipped with advanced coatings like TiN and DLC to enhance stability in high-volume machining. Due to their high precision and excellent surface quality, they are extensively applied to diverse industries under high-speed finishing.
DCGX Inserts By JINOO
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JINOO DCGX Inserts: DCGX Positive Rake Inserts for Superior Surfaces
JINOO’s DCGX Inserts feature tremendous features to demonstrate their high efficiency, unmatched precision and tool reliability.
JINOO’s DCGX Inserts boast the ultra-positive rake angle, ranging from 10° to 20°. Due to their positive rake geometry, they can greatly decrease cutting forces to promote smoother finishing operations. Moreover, the sharp cutting edges can be preserved to boost finishing of delicate materials.
The mirror-polished rake face of JINOO’s DCGX Inserts can effectively prevent chips from building up. Hence, smoother chip flow can be attained with finer surfaces, which has the minimal surface roughness of Ra 0.1 µm. They can ensure consistent performance even when machining soft materials like aluminum and copper.
All the cutting edges are precisely ground to be sharp enough to ensure the prevention of edge deformation. By using ultra-sharp cutting edges, improved feed rates with dimensional accuracy can be ensured especially when machining soft parts.
JINOO’s DCGX Inserts are manufactured from premium carbide. As a result, they have unmatched hardness with a value over 1600 HV. The robust carbide structure significantly improves the durability and wear-resistance, enabling the tool’s longevity.
JINOO’s DCGX Inserts are equipped with advanced coatings like TiN, TiCN and DLC, enabling their exceptional abilities in resisting oxidation and tool friction. Besides, their durable coatings can effectively decrease thermal generation to ensure stable finishing.
JINOO’s DCGX Inserts are able to deliver perfect surfaces with the minimal surface roughness of under Ra 0.2 µm, and the tight tolerance can be strictly limited within ±0.005 mm. Besides, burr-free surfaces can be achieved to eliminate the requirements of extra polishing.
Positive Rake Angle Design
JINOO’s DCGX Inserts are equipped with the positive rake angle design, which has a range between 10° and 20°. Combined with the unique rake angle, finishing operations can be optimized to resist 35% cutting forces when machining aluminum and alloy materials. Besides, the innovative geometry design can also reduce the tool vibration and chatter to boost the chip evacuation.
Mirror- Polished Rake Face
Equipped with mirror-polished rake faces, JINOO’s DCGX Inserts are engineered to achieve the minimal surface roughness. The polished rake face can also prevent edges from building up, such as when machining soft materials like aluminium. Besides, they are able to boost stable finishing and maintain surface quality even under heavy-duty machining.
Innovative Chipbreaker Design
JINOO’s DCGX Inserts have the innovative chipbreaker design with an optimized relief angle. They can maintain unmatched sharpness and strong edge strength at the same time. The chipbreaker has a unique shape of “G”, which enables efficient chip flow in high-volume finishing. Moreover, the innovative design is able to guarantee the integrity of surfaces even when machining some precision components.
Product Development
JINOO’s commitment to quality is validated by ISO9000:2008 certification and we insist on rigorous quality management to improve the product quality. JINOO has utilized comprehensive quality system training to enhance our standards, enabling our indispensable role in CNC machining.
Quality Testing
JINOO has adopted the most advanced testing machinery like “Haas” and “Parlec” systems, as well as “Zoller” and “PG1000” equipment to meet the demanding requirements of unmatched precision and high efficiency.
Application Scenarios of JINOO’s DCGX Inserts
JINOO’s DCGX Inserts are extensively used to machine various materials of diverse hardness because of their exceptional finishing performance.
In aluminium alloy machining, JINOO’s DCGX Inserts are perfect for machining aluminium alloys in terms of their sharp cutting edges and durable coatings. They are also able to deliver perfect surfaces on aluminium alloy without burr formation.
JINOO’s DCGX Inserts are typically used for machining electronic components which are manufactured from copper and brass. Featuring the polished rake face, they can easily deliver perfect surface finishes with a tight tolerance under 0.005 mm.
In machining stainless steel, JINOO’s DCGX Inserts are able to greatly decrease cutting forces to optimize finishing operations. Besides, they are perfect for handling small parts made from stainless steel due to their exceptional geometry.
Testimonials
“In machining stainless steel, JINOO’s DCGX Inserts are outstanding with their excellent finishing operations. They can significantly decrease the tool vibration and accelerate the workflows. In addition, they also deliver burr-free surfaces with a tight tolerance. They have already achieved the combination of efficiency and precision.”
Marta OliveiraProduction Supervisor
Of course. JINOO can provide customized services of DCGX Inserts based on the insert configurations and the unique geometry. You can contact our engineering team for more details.
For standard DCGX Inserts in stock, the delivery time is within 3-5 business days. However, the delivery time for the customized DCGX Inserts will be estimated after payment and design confirmation to ensure the timely arrival of your DCGX Inserts.
We usually accept most of the payment methods, such as bank transfers and credit card payments, to pay for the products. However, if you want to use other payment methods, you can contact our sales team for help.
JINOO’s DCGX Inserts are well-suited for machining a wide range of materials from aluminium to stainless steel and non-ferrous metals. Engineering with a positive rake angle design and polished rake face is good at protecting inserts from building up edges and chip adhesion. Most importantly, they can deliver surfaces with unmatched surface finishes, which is crucial in machining precision components.
Of course. JINOO’s DCGX Inserts are equipped with advanced coatings, which ensures their stable machining performance in dry cutting. By using durable coatings, the tool friction can be effectively reduced to avoid built-up edge and chip adhesion, further prolonging their tool life.
Combined with appropriate configurations, JINOO’s DCGX Inserts can achieve perfect surface finishes with a tight tolerance of below 0.005 mm. Besides, the surface roughness can be limited within Ra 0.1–0.2 µm to ensure smoother surfaces.
