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Details of Milling Inserts
- High-Grade Carbide
- Advanced Geometry
- Superior Chip Control
- Stable Rhombic Design
Leading Milling Inserts Supplier in China
JINOO has rich experience in innovating the milling inserts to enhance their versatility, enabling their enhanced performance in diverse operations. They are durable and wear-resistant enough to be applied to diverse milling application scenarios.
Milling Inserts
Find the milling inserts you need and get our best price by clicking each button below the product.
APKT inserts are designed for high-efficiency face or shoulder milling with a triangular shape and a positive rake angle.
Engineered for higher versatility and maximal efficiency with improved chip removal rate and less tool friction.
BDMT inserts are ideal for milling operations of various materials with high dimensional accuracy.
HNMX inserts are suitable for face milling with ultra-sharp cutting edges and optimized chip evacuation.
Designed to deliver smoother cutting with perfect surface finishes and extended tool service life.
Designed with the stable rhombic geometry and the optimized chip-breaker design to enhance efficiency.
Perfect for a wide range of operations with reduced downtime and optimized surface qualities.
RDKW inserts are round milling inserts, which are perfect for versatile application scenarios with high precision and higher durability.
Machining Ways
Our high-quality milling inserts are ideal for versatile uses with their optimized features and flexibility.
Deliver the transverse and longitudinal milling simultaneously.
Perfect for aggressive roughing with improved material removal rates and durable cutting edges.
Suitable for handling hardened materials with enhanced security and decreased machining time.
Ideal for machining flat surfaces with high machining efficiency and less tool vibration.
JINOO Milling Inserts: Engineered for Smoother Cutting
JINOO’s milling inserts are designed with advanced geometry and a special shape to deliver smoother milling operations.
JINOO provides a wide range of milling inserts, which can all be customized to meet the demanding requirements of your operations.
Our milling inserts can be combined with various carbide milling tools for efficient machining, which can be flexible enough for diverse uses.
JINOO’s milling inserts are all manufactured from high-grade tungsten carbide, enabling their exceptional hardness and durability.
Our milling inserts are precision-engineered to be applied in machining centres to perform complex and heavy-duty machining.
JINOO’s east-to-index milling inserts are indexable, which means they can be replaced efficiently to greatly reduce downtime.
Each milling insert of JINOO is ensured with excellent durability, enabling its superior capabilities in resisting excessive wear to deliver longer service life.
Milling Inserts: Outstanding Quality
JINOO’s milling inserts are all constructed from high-grade tungsten carbide, which determines their higher hardness and extended longevity. Additionally, they can maintain the outstanding sharpness to achieve cleaner cuts of workpieces with high precision.
Smooth cutting: Perfect Surfaces
JINOO’s round milling inserts are typically applied to 3D contouring, enabling the creation of high-quality surface finishes. They can deliver reliable milling performance with their outstanding rigidity and optimized geometry to meet the demanding standard of a tight tolerance and dimensional accuracy.
High Quality Inserts
JINOO’s Research and Development team keep upgrading the milling inserts to boost the innovation and flexibility of them. Our commitment to quality is validated by ISO9001:2008 certification, and we insist on rigorous quality management to ensure the unmatched quality of our milling inserts. JINOO has utilized comprehensive quality system training to enhance our standards, enabling our indispensable role in CNC machining.
Highlights of Milling Inserts
Our milling inserts are all carefully packaged by our specialists to ensure their safety, protecting the inserts from possible damage or unexpected collision.
JINOO has a deep cooperation with express companies with a high reputation worldwide, including FedEx and DHL, to ensure the rapid and timely shipping of your milling inserts.
Testimonials
“We’ve been using the advanced milling inserts from JINOO for over 2 years, and we have gained a satisfying result. JINOO’s milling inserts can make it efficient for machining precision components with their optimized geometry design and strong cutting edges, easily creating perfect surface finishes with improved efficiency and reduced milling time.”
David MillerProduction Manager
Of course! We furnish non-standard customization beyond standard sizes according to your personalized needs. Factors such as the material, the shape and the size of JINOO’s Milling Inserts can all be modified to meet your exacting requirements. We will provide you with cost-effective solutions to ensure an exceptional user experience.
For our standard size of Milling Inserts, we have a minimum order quantity of 10 pieces. You can contact our sales team with your requirements for the tooling configurations and cutting parameters.
The payment method of our milling inserts can be flexible; we usually accept bank transfer, credit card, and PayPal.If you have other requirements about the payment method, we can modify it based on your order.
Turning inserts are not recommended for milling due to their capabilities designed for continuous cutting in one direction. Interrupted cutting and multi-axis forces are involved in milling operations, which can not be dealt with properly by using turning inserts. Milling inserts feature robust cutting edges and advanced flute design to tolerate the cutting load. Keep using turning inserts for milling will increase the risk of tool breakage, and lead to poor surface qualities and shorter tool service life.
The milling speed of indexable carbide inserts is determined by the material of workpieces, coatings and the tool diameters. The typical milling speed should be between 120 and 250m/min for machining the steel, while the milling speed can be enhanced up to 2,000 m/min for aluminium. You should keep the balance between feed rates, cutting depths and the rigidity of CNC machines. Start milling at the lower speed and modify milling parameters depending on the practical chip formation.
The standard of milling inserts should comply with ISO or ANSI codes to determine the insert shape, the tolerance, and the size. If you have a better understanding of these codes, you will have the capabilities to ensure cutter compatibility and predict their milling performance to simplify the selection of milling inserts.
The optimal milling inserts for aluminium machining should feature the ultra-sharp cutting edges, DLC coatings and large positive rake angles to minimize the risk of built-up edge. The solid carbide inserts are typically applied to improve the chip removal rate and the surface quality. The inserts designed for non-ferrous metals can also achieve high milling speed and optimal surface finishes in aluminium machining.
Milling inserts for roughing, featuring the sharp edges and thicker geometry design, are designed for a higher chip removal rate. The milling inserts for finishing are designed with sharper edges and smaller corner radius to boost the smoother chip evacuation. Production efficiency and durability are crucial for roughing, while dimensional accuracy and surface qualities are important in finishing operations.
The steel hardness, cutting parameters and the CNC machine rigidity should be commonly considered when choosing the proper milling inserts for steel cutting. Carbide inserts with coatings like TiAIN or AITiN feature exceptional heat and wear resistance, which is suitable for common steels. Inserts with higher toughness should be chosen to meet the requirements of interrupted cuts, while high-rigidity inserts are perfect for finishing operations with enhanced stability. Adopt proper geometry design and coatings for your inserts, and you will attain stable milling with extended tool service life and consistent surface quality.
The proper selection of coatings can greatly extend the tool service life and promote the stability of machining. Each coating is engineered for a special use. Coatings like TiAlN and AlTiN have superior capabilities in resisting the heat generation in machining steel and harder materials. For machining aluminium, coatings like DLC are the perfect choice for eliminating the built-up edge.
The tool life of milling inserts is determined by the hardness of the material, the coating and milling conditions. The tool life of carbide milling inserts can last for several hours in general steel machining, while it can be longer for aluminium milling. The insert life can be significantly extended by up to 5 times with the proper use of cutting parameters and cooling.
It will be better for you to use the specialised insert for specific machining operations to achieve the best cutting performance. Although the general-purpose milling inserts can also be used for face or shoulder milling, this may decrease the milling efficiency and surface quality. Superior chip control and stable machining can be achieved by using the specific inserts.
Typically, excessive cutting speed, improper feed rates and insufficient clamping will cause the insert to chip. Additionally, the interrupted cuts can also be the reason for insert chipping. Hence, choosing the insert material with higher rigidity and utilizing the optimized cutting parameters can greatly decrease the risk of insert breakage.
You should keep a balance between the cutting speed and feed rates according to the insert grades and material type to ensure stable milling performance. The cutting speed mainly influences the heat and tool wear, and too high cutting speeds will cause rapid tool wear. Feed rates typically affect the cutting forces and chip thickness. If you use the incorrect feed rates, it may lead to insert chipping and poor surface quality.
Indexable milling inserts are commonly suitable for high-volume material removal, which can deliver lower costs and improved machining efficiency. Solid carbide end mills are perfect for machining small workpieces with tight tolerances. Hence, the optimal choice of inserts or end mills depends on the production scale and the requirements of dimensional accuracy.
